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We Do Custom

At Ekena Millwork, custom is not an exception. It’s part of who we are. As one of the nation’s leading manufacturers of architectural millwork, we specialize in bringing visionary designs to life with precision, speed, and uncompromising quality. From classical reproductions to modern one-of-a-kind elements, our custom capabilities are built to meet the highest expectations of architects, builders, and designers.

Materials That Perform

Composite Materials

We start with materials engineered for both durability and design flexibility. Our custom millwork program utilizes PVC and high-density polyurethane as dependable substrates for detailed fabrication:

PVC offers exceptional dimensional stability, moisture resistance, and long-term durability, making it ideal for both interior and exterior applications.

Polyurethane delivers sharp detail reproduction and is impervious to environmental fluctuations that often affect traditional materials.

Premium Lumber

For clients seeking natural materials, our team of skilled craftsmen also hand-crafts custom wood components using premium lumber, including:

Western Red Cedar is naturally resistant to decay and insects, with a rich grain pattern that stains beautifully. Ideal for outdoor millwork and decorative accents.

Douglas Fir is known for its strength, dimensional stability, and fine grain, making it a trusted choice for both structural and detailed architectural elements.

These wood species are selected for their performance, aesthetic appeal, and compatibility with custom fabrication, ensuring results that are both beautiful and built to last.

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How We Do Custom Millwork

Advanced Manufacturing Meets Artisan Craft
For our PVC and polyurethane offerings, we leverage precision CNC technology to produce complex shapes and profiles with exacting accuracy. This allows us to:

  • Create exact replicas or matching pieces
  • Cut complex profiles and decorative elements
  • Produce clean, consistent results at scale

When it comes to custom wood millwork, every piece is hand-crafted from start to finish by our skilled artisans. Using traditional tools and lathe techniques, our woodworkers shape, refine, and finish each component with a level of care and detail that only human hands can provide. This hands-on approach ensures the authenticity, character, and craftsmanship that define true architectural woodwork.

The result is a custom millwork program that combines digital precision with old-world expertise, capable of meeting the highest standards of design, durability, and artistry.

Unlimited Design Possibilities

We are not bound by stock profiles or off-the-shelf options. Instead, we tailor our solutions around your vision. Common custom applications include:

  • Architectural trim, casing, and crown moulding
  • Brackets, corbels, medallions, and ceiling elements
  • Decorative wall panels, signage, and logos
  • Window and door surrounds to match historic or bespoke openings

Whether you’re restoring a historic structure or launching a new brand experience, our team can support you from concept to completion.

Built for Speed and Longevity

Ekena’s streamlined design-to-production workflow allows us to deliver custom solutions faster than traditional shops, without sacrificing quality. Our materials are made to last, our craftsmanship is reliable, and our commitment to excellence is constant, whether your project calls for one piece or one thousand.

From The Shop